Technical Archives - Racecar Engineering https://www.racecar-engineering.com/tag/technical/ The leading motorsport technology magazine | F1, Le Mans, Formula Student, Super GT Fri, 18 Nov 2022 16:15:13 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.4 Digital Magazine | Formula 1 2022 P2 https://www.racecar-engineering.com/news/digital-magazine-formula-1-2022-p2/ https://www.racecar-engineering.com/news/digital-magazine-formula-1-2022-p2/#respond Fri, 18 Nov 2022 16:15:13 +0000 https://www.racecar-engineering.com/?p=610981 Racecar Engineering has amalgamated the best technology stories of the second half of the 2022 F1 season into one digtial magazine. Download your copy now!

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Racecar Engineering has produced a digital magazine with all the best technical stories of the second half of the 2022 Formula 1 season. Be sure to download your copy now!

ENDS

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Tech Explained: Ackermann Steering Geometry https://www.racecar-engineering.com/articles/tech-explained-ackermann-steering-geometry/ https://www.racecar-engineering.com/articles/tech-explained-ackermann-steering-geometry/#respond Tue, 06 Apr 2021 16:51:20 +0000 https://www.racecar-engineering.com/?p=598851 In this Tech Explained article, we will cover the origins and purpose of what is known as Ackermann Steering geometry and how its variations can affect tyre performance across a vehicle's operating range.

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Steering geometry is one of the many tools at a race car designer’s disposal to ensure the car extracts maximum performance from all four tyres. In this Tech Explained article, we will cover the origins and purpose of what is known as Ackermann Steering geometry and how its variations can affect tyre performance across a vehicle’s operating range.

Defining Ackermann Steering

Consider a low-speed cornering manoeuvre, where all tyres are in pure rolling condition, and there is no vehicle sliding present. As the vehicle travels along a curved path, all four tyres follow unique trajectories around a shared turn centre, as defined by the blue arcs in Figure 1. 

Figure 1: Simplified depiction of Ackermann Steering configuration

The different curvature radii mean that to avoid sliding, the steering geometry must steer the inside front tyre at a larger angle than the outside front. Ackermann Steering refers to the geometric configuration that allows both front wheels to be steered at the appropriate angle to avoid tyre sliding.

For a given turn radius R, wheelbase L, and track width T, engineers calculate the required front steering angles (δ_(f,in) and δ_(f,out)) with the following expressions:

The difference in front-wheel steer angle as a function of the input steer angle is known as Dynamic Toe. If the vehicle dimensions are known, it is possible to construct a curve of the desired toe change for the full range of expected turn radii, such as the example in Figure 2. 

Figure 2: Ackermann Steering configuration for a sample vehicle

The tighter the desired vehicle turn radius, the larger the difference in steer angles required. Ackermann Steering geometry is a practical measure to avoid sliding tyres while in the pit lane or parking on the street. The picture gets much more complicated once the vehicle is at speed.

Incorporating Slip Angles

A vehicle navigating a curved path at speed requires centripetal force provided by the tyres’ lateral force capacity to maintain its trajectory. The centripetal force occurs when the tyre assumes a slip angle, which you can read more about in this previous Tech Explained Article

The subsequent difference between the tyre’s heading and the contact patch’s orientation shifts the turn centre of the vehicle forward, as depicted in Figure 3.

Figure 3: Effect of tyre slip angle on vehicle turn centre (source: www.racing-car-technology.com.au)

If a tyre has a slip angle, the lateral sliding velocity component present is greater than zero. 

For this reason, the goal is to fine-tune the sliding conditions of each tyre to optimise total performance, rather than try to avoid tyre slip entirely.

The key to unlocking this performance comes from understanding the relationship between vertical load and lateral force capacity in tyres.

Figure 4 displays the lateral force vs slip angle relationship for an Indy Lights Tyre across a range of vertical loads. 

Figure 4: Lateral force vs slip angle curves for a Cooper Tires Indy Lights 2017 Front Tyre

The higher the vertical load on the tyre, the greater peak lateral force it can produce. At higher vertical loads, the peak lateral force arrives at a higher slip angle. This trend is expected but not necessarily present in all tyres and may depend on compound or construction. 

The relationship between vertical load and peak slip angle is known as the Line of Peaks. Characterising the Line of Peaks is essential due to the onset of lateral load transfer during a cornering manoeuvre, transferring vertical load from the inside tyres to the outside tyres. 

It is critical to make sure both tyres operate at their peak slip angles simultaneously to maximise performance. In the case of the Indy Lights tyre, this means that the more heavily loaded outside tyre should be at a higher slip angle than the inside tyre. Steering the outside tyre more than the inside for a given steering wheel input achieves this. 

The result is the exact opposite of Ackermann Steering and is known as reverse Ackermann or anti-Ackermann. Many race cars fitted with Anti-Ackermann exploit the peak operating conditions of the individual tyres.

Designing for Ackermann

The Ackermann level in a vehicle steering geometry is represented as a percentage, where 100% Ackermann means the difference in steer angle between the inside and outside tyre matches the geometric low-speed turn centre.

Most race cars do not run 100% Ackermann or 100% Anti-Ackermann. Instead, fine-tuning their solution somewhere in between to meet their specific design goals and expected operating conditions. 

There are a few critical considerations for a designer to make when selecting a steering geometry for a race car. Designers must understand the speed profile and track characteristics where the car will be racing. 

The slower and tighter the track is, the more critical it becomes to employ Ackermann to help navigate hairpins and other tight corners where geometry dominates all else. While a Formula One car navigating a 200m radius cornering may benefit handsomely from Anti-Ackermann, a similar setup would severely hamper a Formula Student vehicle navigating a 5m radius hairpin.

An example of Anti-Ackermann employed on a Red Bull F1 Car is shown in figure 5. 

Figure 5: Example of Anti-Ackermann employed on a Red Bull F1 Car (source: apexspeed.com)

Designers must use the vehicle and track characteristics to predict the vertical loads on all four tyres throughout a lap. Fundamental factors can include weight, ride height, lateral load transfer distribution and downforce levels, and the complexity of analysis may depend on the information available. 

A close approximation of vertical loads on all corners can combine with Line of Peaks information extracted from tyre data analysis to understand the peak slip angles for both front tyres on every turn. Designers can use this information to construct a target dynamic toe curve like the one shown in Figure 2. 

In many cases, packaging and kinematic constraints may make it impossible to create a steering geometry that can match this target curve for all track corners. The designer will have to decide where they are willing to compromise performance.

Lastly, it is essential to remember that Ackermann is not the only way to adjust individual tyre slip angles. Bump steer can be incorporated kinematically to cause additional steer angle from suspension travel, which engineers can exploit when a vehicle rolls into a corner. 

Also, no suspension components are purely rigid, and compliance in the links can affect the tyres’ steered angle in a corner. Suppose these factors are well understood and integrated into the suspension system. 

In that case, it can help eliminate the compromises discussed above, but if they are ignored or misunderstood, it can lead to unpredictable cornering behaviour and performance losses.

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Tech Explained: Roll Centre https://www.racecar-engineering.com/tech-explained/tech-explained-roll-centre/ https://www.racecar-engineering.com/tech-explained/tech-explained-roll-centre/#respond Thu, 07 Jan 2021 15:52:17 +0000 https://www.racecar-engineering.com/?p=594119 The post Tech Explained: Roll Centre appeared first on Racecar Engineering.

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The official definition of a roll centre, as given by the Society of Automotive Engineers, is ‘The point in the transverse vertical plane through any pair of wheel centres at which lateral forces apply to the sprung mass without producing suspension roll.’

The focus is on force application, and the roll centre represents the pivot point of the suspension system in its entirety. Any force that is parallel to the swing arm of the suspension will act in line with the roll centre and result in zero suspension deflection – hence, no body roll.

The roll centre is a hot topic for enthusiasts and professionals alike. In this article, we’ll dive into the roots of the definition, what it means for vehicle performance, and how it is used as a setup tool.

Instant Centres

To understand the roll centre, one must first understand what is known as the instant centre. Figure 1 represents a simple linkage made up of a single beam. At one end is a pivot about which the beam rotates, and the other end sees an applied force.

Figure 1

The force can be separated into two different components: a perpendicular force and a parallel force. The sum of these forces will equal the magnitude of the overall force. However, the contribution of each is applied differently. The beam resists the parallel force as it is supported by the pivot point, while the perpendicular force causes a rotation of the beam about the pivot point as seen in figure 2.

Figure 2

Racecar suspension typically consists of several linkages, but when reducing a single corner to its basic degrees of freedom, the beam representation applies as a useful analogy. Using an example of a double-wishbone suspension, as seen in figure 3, the wheel’s vertical motion is controlled by two A-arms. Viewing the suspension from the front, these A-arms can be traced to their point of intersection to locate what is known as the instant centre. Since the A-arms constrain wheel motion, this intersection point represents the wheel’s instantaneous centre of rotation. It is essential to note this is instantaneous because as soon as the wheel moves and the angles of the A-arms change, the instant centre will move.

Figure 3

Continuing the analogy, the virtual beam is referred to as the swing arm, the pivot point is replaced by the instant centre, and the centre of the wheel represents the point at which force applies. As the race car accelerates, the force applied to the wheel can be broken down as shown in figure 4. The parallel force applies through the A-arms and feeds into the chassis and the perpendicular force moves the suspension around its instant centre, to be controller by the spring and damper units.

Figure 4

Locating the Roll Centre

Expanding the above method to consider the entire front or rear suspension system, we can use the same process to locate the roll centre. The suspension can be simplified into two beams, one on each side. Each beam resides between the instant centre, which acts as the pivot point, and the tyre contact patch where the resulting force is applied.  The virtual intersection of these two beams establishes the roll centre, as seen in figure 5.

Figure 5. Credit: Baja Assist

Kinematically speaking, if the instant centre describes the centre of rotation of a single corner of the suspension, then the roll centre describes the centre of rotation of that end of the racecar.

Cornering

When a vehicle is cornering, it experiences an inertial resistance to centripetal acceleration felt at the centre of gravity. Applying Newton’s third law, as the tyres generate forces pulling the vehicle into the centre of a corner, the vehicle’s mass responds with an equal and opposite force pushing out of the corner. The result is a transfer of vertical load from the inside tyres to the outside tyres. The total tyre force is the sum of the cornering and vertical force experienced at a given corner of the vehicle.

These forces again can be broken up into parallel and perpendicular components. The suspension arms and chassis control the parallel force, which runs along the line connecting the tyre contact patch to the roll centre, and the spring and dampers control the perpendicular force. The higher the roll centre’s location, the higher the inclination of the suspension swing arm, and therefore a more significant proportion of vertical forces will be fed through the A-arms instead of the spring and damper.

The higher the parallel force, the less total body roll occurs. As such, raising the roll centres can be used to reduce the total body roll in cornering. Figures 6, 7 and 8 illustrate this by comparing suspension configurations with the same applied load at different roll centre heights, and the relative distribution of forces.

Figure 6. Credit: www.vsusp.com

Figure 7. Credit: www.vsusp.com

Figure 8. Credit: www.vsusp.com

Combining the two vertical dotted arrows (red and blue) represents the sum of the vertical force. It is equal on both sides and equal to the original vertical force. However, the vertical force’s proportional split between the spring/damper and the suspension links varies. On the left-hand side of figures 6, 7 and 8, which represent the higher roll centre, more vertical load is applied through the suspension links, resulting in less body roll.

Another way to interpret this is to consider the roll centre as the force coupling point between the suspension and the chassis. Tyre forces transfer to the chassis into this point, while inertial forces apply at the centre of gravity. The distance between these points creates a moment arm, and the difference in force makes a roll moment of this arm. The stiffness of the spring and dampers must resist this roll moment, and the lower the total moment generated, the less the body will roll.

A higher roll centre will reduce the moment arm, and therefore roll moment. Once the roll centre and centre of gravity are at the same height, no kinematic roll occurs. The roll centre helps us understand the application of forces across the vehicle.

Roll centre as a tuning tool

For racing series where suspension adjustment is allowed, the roll centre is one of many tools in the race engineer’s proverbial toolbox when trying to fine-tune vehicle behaviour. However, as the roll centre plays a very complex role in the suspension kinematics and performance, there are many influences one needs to understand before adjusting.

Raising the roll centre can decrease the roll couple generated in a corner and reduce overall body roll. In addition, lowering the moment arm between the roll centre and the centre of gravity will reduce the roll inertia, improving the roll response.

Diverting forces away from the spring and damper and into the suspension links means the suspension arms will experience increased loading. They may need to be sized larger to maintain reliability as a result. In addition, any vertical force on the suspension links pushes the chassis up during a corner which can be an advantage, or a disadvantage, depending on the vehicle’s characteristics.

In a cornering scenario, lateral load transfer is distributed proportionally between the suspension links and the spring/damper units by the height of the roll centre. Load transfer through the spring and damper units is known as elastic load transfer because it is only complete at peak roll. By comparison, the suspension links exhibit geometric load transfer, which happens much faster than elastic load transfer. Adjusting the load on the suspension links is a method of tuning the speed at which load is transferred across the car, altering the dynamic performance and balance.

The inclination of the suspension swing arm influences tyre wear.  The higher the roll centre and the more inclination of the swing arm, the more potential side to side movement of the tyre is possible. This will drag the tyre across the asphalt and induce higher temperatures and more wear over a stint.

Closing Thoughts

In summary, though derived from kinematics, the concept of a roll centre goes far beyond the location of suspension linkages. It represents a powerful tool to control the forces and load transfer across the car. This is only a narrow slice of the full picture, as in this article, we explored the roll centre in a 2-dimensional context. In reality, race car suspension is a 3-D system, and one can’t merely consider forces in isolation. The roll centre must be regarded alongside kinematics and compliance, migration of the roll centre, tire flex, and other factors. Hopefully, this information offers insight into the nature of load transfer and can help you strengthen the intuition required to tackle more complex vehicle dynamics problems in the future.

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Motorsport Regulations https://www.racecar-engineering.com/articles/motorsport-regulations/ https://www.racecar-engineering.com/articles/motorsport-regulations/#respond Thu, 29 Nov 2018 08:39:58 +0000 http://www.racecar-engineering.com/?p=543000 Motorsport Regulations Welcome to the Motorsport Regulations page. Click on the links below to find the latest Sporting and Technical regulations for a wide variety […]

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Motorsport Regulations

Welcome to the Motorsport Regulations page. Click on the links below to find the latest Sporting and Technical regulations for a wide variety of motorsport categories.

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